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Hello, NASA? News Flash -
Industry Is Driven By Profit

By Ted Twietmeyer
6-12-7

In the early days of the Space Shuttle in 1976, NASA offered a service called GAS, which is (yet another) acronym for "Get Away Special." You could have a small canister taken into space which must weigh less than 200lbs. This would cost $10,000.00, with smaller payloads costing less. These canisters were completely self- contained and self-powered, and could have one to three switches on the outside. Once in orbit and astronaut would flip up to three switches to turn on or off experiments inside. That's all astronauts will do with the canisters. Period.
 
There were also strict guidelines as to what could be inside for safety purposes. It was a common practice for several schools to get together and come up with experiments to "fly" aboard the world's most expensive reusable airplane. NASA switched payloads between educational, foreign and commercial, and government "customers." And the experiment inside must have a shelf life measured in months, tolerate slightly elevated levels of radiation, temperature extremes, etc... Insects were a common experiment for school children.
 
 
Wikipedia - two canisters waiting to fly
 
 
NASA must have teams of people cooking up clever names like GAS, or perhaps they gave the job to Darin's advertising agency, McMann and Tait. I can see a woman's nose wiggling somewhere...
 
Having worked with NASA for many years in the past, I can tell you that they are a legend in their own mind. That's one of the reasons I got out of the space and defense business. I found that most of the people who work for the government do so because industry won't hire them. So they studied a bit, took the civil service test, passed it and were hired. If you work for the government and are offended by this statement, my apologies. (But if you're offended then perhaps you're too smart to be working for them in the first place.)
 
NASA's recent announcement that the space station will be open for use by industry is laughable at best. The cost of manufacturing on the ISS is so high it's measured in thousands of dollars per item. It isn't the cost of the item itself, it's the transportation. Who can imagine astronauts as production line workers? Then there is the cost of "manufacturing in space." This one makes the Laugh-O- Meter smoke and go right off the scale. Think gold is expensive per ounce? For space-manufactured products, think in terms of thousands of dollars per ounce. I can see executives chuckling in their offices all over the country when they hear about NASA offering industrial services in space.
 
Brain researchers years ago discovered an "M wave." When you heard or read a sentence like "a big thick Hamburg is best with a thick coating of soap" your brain generates an M wave because your brain doesn't expect the word soap. NASA's offer to industry must be generating a Tsunami of M waves all over the planet.
 
Now, I'll be nice for just a minute. Imagine if you can, a product that needs an item that can only be made in space. For example, joining two metals together that won't fuse in the 1G gravitational field here on the surface of Earth. OK, so let's assume (there's that bad word again - ass-u-me) that a special material is made in space for an imaginary product. The question is - who will buy the product? Does this sound like a REAL consumer product of any kind? And if it was, just how much can you sell it for? If anything, it sounds more like material for a niche product - that is, a product with a very narrow, specialized customer base. A customer like NASA for example, is the only company that Morton Thiokol can build the custom massive shuttle boosters for. If their contract with NASA was cancelled, Thiokol's existence might be cancelled as well. But not to worry, because they have a non-compete contract. Translation: no one else bids on it, because it's an exclusive. In contract terminology it's called a "sole-source contract." And Thiokol can charge anything they want for their boosters and it's legal. And they do.
 
The cost of manufacture, which is the price of a finished product coming off a production line but not yet shipped or sold is insanely low in the real world. About 15 years ago I spoke to a telemarketing agency about selling an item on television. It would run as a 30sec. or 60 sec. commercial which would end with the classic blue order screen. At the time, there was a twistable mop product which was selling for $19.95 (+ shipping and handling.) I asked, "What is the actual cost of the product itself?" He stated that "Actual product cost cannot exceed $4.00 no matter what it is."
 
Imagine it - a "state of the art" mop with a total manufacturing cost of just $4.00? How could one even buy the materials to make the mop for that sum? It seemed impossible, but at the time I instantly understood just WHY everything is made overseas. All the raw materials are "over there" as well as the cheap labor. So much for selling a product with a $2,000.00 part inside made in space on national television! And that cost doesn't include the cost of the product itself. Such a high end product won't sell in sweat-shop product stores like ChinaMart where everyone shops today.
 
Now NASA comes along and offers the ISS to industry? What planet did NASA really come from? Have their feet ever touch the ground? Perhaps all the management personnel at the agency move around in wheelchairs while at work so their feet can't touch the ground. It makes one wonder.
 
No, the answer dates back 31 years to their GAS space shuttle service I mentioned earlier. It's all about the currently insane idea of "commercializing space." This has about the same level of common sense as "military intelligence." The real idea NASA has here, has nothing to do with reality - but everything to do with selling the public on the idea that space has "potential." Perhaps if they keep saying this long enough even they will believe their own rhetoric.
 
Internally, the NASA paradigm literally considers every department in the agency as well as other government agencies as "customers." They are big on quality control which is to their credit. The space agency has even created strict manufacturing standards for reliability, some of which industry has adopted over the past 50 years. At least something useful came out of the space program besides Velcro. But when it comes to profit, the agency has long been accustomed to operating at a loss as a way of life for them. The very idea sends a chill down the spine of any corporate executive who wants to keep their job.
 
And IF all these obstacles could be overcome, there is yet one more big one. The ISS has long been planned as the launch point for deep space missions to the moon, Mars and beyond. What happens to space manufacturing then? Such a mission would undoubtedly consume ALL of the time of ISS personnel and all ISS resources. Does all "manufacturing" stop when one of these missions begins? Imagine if you owned a company or were the CEO and depended on a key product made in space. How pissed off would you be when told "Sorry, we're shutting down your production line for the next two months" by the agency's feet-don't-touch-the-ground managers? You'd be more than ready to strangle someone as you were cleaning out your desk. But not to worry, because now you're fit to go work for the government, perhaps even for NASA! Why, they might even give you a job to help promote their "manufacturing-in-space" program!
 
NASA is accustomed to endless delays, and they think everyone else should think the way they do, too. But if you're NOT a mega- contractor like Rockwell, Boeing or Lockheed who have non-compete bids and tells THEM what to do, may God help you if your system delivery will be late. I've been there first-hand - be just ONE day late and you can have your contract cancelled. They could care less if you had delays getting materials for the contract. It means nothing to them. I've stayed up for three days and nights and then driven all night half way across the country without sleep to deliver product to one of their installations for acceptance testing. Not eating and taking a caffiene pill or two kept me awake. A cardiologist heard this and frowned saying "you could have easily had a heart attack." I told her "I also would have lost my company over the contract cancellation, and that would have given me a heart attack too." She didn't know what to say to that.
 
Working for NASA is far from fun I can assure you. Just qualifying for a contract with them is worse than jumping through hoops over a pit of broken glass. And working with some of their personnel, many of which couldn't launch a bottle rocket if their life depended on it, can be even worse.
 
So they are offering the ISS to industry? There goes the Laugh-O- Meter up in smoke again.
 
And then we have their SOHO satellites, which just BEFORE our sun is about to start another period of activity NASA decides to do a CCD bake-out which stops all image transmissions. I'll bet they will do a bake-out about December 20, 2012. But then that's another story...film at 11.
 
Ted Twietmeyer
www.data4science.net

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